Inflatable Kayaks: Bladders vs ‘Tubeless’ Construction

IK fabrics
Hull forms and rigidity
Glues and repairs
A ‘PVC vs rubber’ article from 2011 by The Boat People
PVC vs PU vs synthetic rubber: slightly biased. Skip to: 2. Characteristics of the Material

IKs are fabricated or assembled in two ways: either with airtight ‘inner tubes’ which inflate inside the floor and side compartments of a (sometimes porous) protective fabric shell to make a rigid form, like a bicycle tyre inner tube.
Or sections of hull fabric are assembled to make fully airtight chambers and a load-carrying monocoque. I call this ‘tubeless‘ (which is also found on the very cheapest heat-welded vinyl IKs) and the pros and cons of both are explained below.

Ironically, the very cheapest £99 Sevylors (as above) as well as the most expensive €4000 Grabners are both tubeless IKs. The difference is the Sevy is made from thin, heat-welded vinyl, like an inflatable globe or a bin bag. Keep pumping and it will burst. A Grabner is made from tough Nordel, a rubber coating bonded to a fabric core, same as a RIB or a white water raft. It ought to last 20 years; I’ve seen cheap vinyl-tubeless slackrafts ruined in less than 20 metres.

An IK’s hull can be a casing or ‘envelope’ with three chambers (two sides and the floor) made of PVC, woven nylon or both into which are fitted or zipped light, removable sponsons or air bladders, made either from stiffer, ‘brittle’ vinyl, more durable and flexible urethane, or even PU-coated nylon. Examples include Aire, Aquaglide and Advanced Elements.

bladdio

Pictured right: vinyl and urethane may all be just ‘plastics’, but might be compared to Platypus water bladders (vinyl, stiff, slippery) and the blue Camelbak (softer and rubbery). That is why in bladder boats like Aire, tough PVC is good for the outer shell and urethane makes an ideal, slightly stretchy bladder. Cheaper Aire Tributary IKs us vinyl bladders.
Compare that to the Gumotex, Grabner, Sea Eagle, NRS and Incept style of fabrication which involves the perfect gluing or heat-welding of the hull sections into an airtight monocoque.

I notice my ‘tubeless’ analogy was adopted by Innova, the US Gumotex importers, except that they try to make out that ‘tubeless’ is superior. It certainly is for automotive tyre use, but with IKs it’s more down to manufacturing ease and therefore, costs. PVC (welded is best, like Incept or some Aires, not glued like Advanced Elements or sewn like Tributary) is stiffer once pumped up, less durable, doesn’t abrade so well on grit (out of the water), but is less expensive than synthetic rubbers, easy to weld or sew, and is slipperier in the water. The difference between the ‘tubeless’ or ‘tubed’ construction style is merely down to the cost of manufacture and materials. But…

The floor and two side bladders or inner tubes which slip into the woven nylon green hull shell or envelope.

Boats with air bladders slip into woven nylon or PVC shells. This hull shell doesn’t have to be airtight, It’s just takes form as the bladder is inflated. Shells can be heat welded, sewn or glued, and can have sleeve opening or zips to access the bladders, if needed.
But durability of the hull shell is a factor, as it takes all the knocks and abrasion. Reliable heat welding of PVC is best, certainly compared to vulnerable stitching or laborious gluing. The green shell of the boat above was ripped on its second outing (possibly over inflated then left in the hot sun). I also read that on cheaper IKs, sponsons can get twisted in the sleeves during unrolling and inflation which can get to be a faff.

Feathercraft Java: the sandy shell is supported by four thin, PU-coated nylon bladders.
I left it out in the woods, the sun moved round, they all burst. Full story.

But the big drawback with bladders is that it’s normal for some water to seep inside the hull shell in the spaces between the bladder and shell. Result: the boat takes ages to dry properly. This may not matter in your villa in Acapulco, but it sure does in Scotland or Scandinavia or Seattle. Coming back tired from a long paddle and then packing a wet boat is as undesirable as packing a wet anything, not least if it’s seawater. Mildew may develop, grit may get in and who knows, something may rot and shorten the life of your boat.
If your boat is in and out of your car boot or motorhome, tubeless is the way to go. If you’re more into multi-day trips and have time and space to dry it, a bladder boat has no disadvantages.

Tubeless Gumotex boat, simply splay it out, brush out any dirt then wipe off the moisture. On a warm day it takes 5 minutes.
sempauto - 1

Conclusion
Tubeless construction seems to be the original or ‘European’ method and, if well made will last for decades as rafters know well (left, a hypalon Semperit from the 80s). Our Nitrilon Gumotex Solar looked as good as new when I sold it some nine years on, and had my Incept K40 been made from the same material and not PVC/PU, I’d have probably kept it. No matter what they tell you (‘easy repair’) bladdered IKs are about ease of assembly and cost-saving.

bladderboy

I like the simplicity of tubeless IKs: a tough one piece shell. There is no cheap way of doing it and so any tubeless IK like a Gumotex, Sea Eagle (heat-welded PVC) or Grabner ought to be a well-made IK.
In my experience in the US, IK rental outfitters tend to use tubeless Hypalon IKs like NRS or Hyside, even if most recreational IKs sold are bladdered. Tubeless will cost more but they’ll last much longer, especially if made from synthetic rubber.

gumk44
Two tubeless IKs: a Nitrilon Gumotex and a PVC/PU Incept